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StruCell® P60 Structural PVC Foam Board
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High-strength StruCell® P60 structural PVC foam core board for marine applications
High-strength StruCell® P60 structural PVC foam core board for marine applications High-strength StruCell® P60 structural PVC foam core board for marine applications
StruCell® P60 PVC Foam Sheet StruCell® P60 PVC Foam Sheet
StruCell® P60 structural foam core being installed in wind turbine blade StruCell® P60 structural foam core being installed in wind turbine blade
DNV GL-certified P60 PVC foam board used in marine deck DNV GL-certified P60 PVC foam board used in marine deck
StruCell® P60 structural foam (Density: 60kg/m³, Thickness: 2-70mm) StruCell® P60 structural foam (Density: 60kg/m³, Thickness: 2-70mm)
Precision-cut StruCell® P60 PVC foam boards with ±0.2mm tolerance Precision-cut StruCell® P60 PVC foam boards with ±0.2mm tolerance

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StruCell® P60 Structural PVC Foam Board

High-Performance Core Material for Marine & Wind Energy Applications

StruCell® P60 is a structural PVC foam sheet engineered for demanding applications in:
  • Marine: Hulls, decks, and bulkheads for boats and yachts
  • Wind Energy: Blade cores and nacelle components
  • Transport: RV and camper van structural panels

  • P-60

  • StruCell

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StruCell CNC Custom PVC Foam Rigid PVC Foam Core PVC Foam Marine Structural Foam Core Closed cell PVC Foam PVC Foam Core Marine Grade PVC Foam PVC Foam Manufacturer PVC Foam Board
Product Description
Specifications
Product Certification
Production & Delivery
FAQS

StruCell® P60 PVC Structural Foam Board Description

Key Specifications

Property Value
Density 60kg/m³ (±3%)
Panel Size 2650×1220mm (Standard)
Thickness Range 2-70mm (±0.2mm tolerance)
Fire Rating Self-extinguishing (UL94)
Surface Treatments Grooved / Perforated options available


Engineered Advantages

✅ Structural Performance

  • 40% higher impact resistance than traditional materials

  • Maintains strength in temperatures from -50°C to +80°C

✅ Marine-Grade Durability

  • Saltwater corrosion resistant (DNV GL certified)

  • <1.5% water absorption (ASTM D2842)

✅ Eco-Friendly Alternative

  • 50% lighter than aluminum, 30% stronger than plywood

  • 40+ year lifespan with zero maintenance


Applications

  • Boat Hulls & Decks: Superior fatigue resistance for marine structures

  • Wind Turbine Blades: Optimal strength-to-weight ratio

  • RV Panels: Lightweight structural cores for mobile homes


Why Choose StruCell® P60?

  • Global TOP 3 manufacturer with 15+ years expertise

  • Custom CNC cutting for grooved/perforated patterns

  • 24-hour sample service available


UNION P60 PVC foam core used in marine boatbuilding construction

Boatbuilding

RV composite panels using UNION P60 PVC foam core material

RV (Recreational Vehicle)

Wind turbine blade core material with UNION P60 PVC foam

Wind Energy


Surface Technology

Technical specifications for UNION P60 PVC foam surface treatments and parameters


Product Specifications


Item

Test Standard

P60

Density (kg/m³)

AM-008/ISO845

Average

60

Minimum

54-69

Compressive Strength (Mpa)

AM-014/ISO844

Average

0.93

Minimum

0.75

Compressive Modulus (Mpa)

AM-014/ISO844

Average

70

Minimum

60

Shear Strength (Mpa)

ISO1922

Average

0.76

Minimum

0.7

Shear Mpdulus (Mpa)

ISO1922

Average

22

Minimum

18

Shear Strain (%)

ISO1922

Average

20

Minimum

15

Tensile Strength (Mpa)

AM-104/ASTMC297

Average

1.9

Minimum

1.5

Tensile Modulus (Mpa)

AM-104/ASTMC297

Average

90

Minimum

70




Product Certification

UNION COMPOSITES ISO 9001 quality management system certification

ISO 9001

UNION's environmental management system ISO 14001 certificate

ISO 14001

Marine certification for UNION P60 PVC foam core materials

RS Certification


DNV GL certification for UNION PVC foam composite materials

TAK00001DV

RoHS compliance test report for UNION PVC foam materials

RoHS

Flame retardant test certification for UNION P60 PVC foam

Flame Retardant Report

Production and Delivery


Close-up of UNION P60 PVC foam extrusion manufacturing process

 UNION's 10,000㎡ factory facility for PVC foam core production Loading UNION P60 PVC foam sheets for international shipping


FAQs


Q: What is your thickness and thickness tolerance?

A: Our regular thickness is from 2mm~70mm, and we also support customized thickness. Thickness tolerance is ±0.2mm.


Q: Which surface treatment do you have of PVC foam?

A: Plain board; Punched board;

One side or two sides grooved board;

One side or two sides grooved and punched board;

Scrim board; Scrim and punched board;

Hyperbolic board; Hyperbolic punching plate...

We could also support customized surface treatment.


Q: How about your delivery time?

A: We provide fast delivery: small orders: 5-7 days; full container: 15-20 days.


Q: How about your MOQ and samples?

A: No MOQ, we could provide A4 free samples.


Q: Do you have other relevant materials?

A: Yes, we have all materials for infusion and autoclave process. Like peel ply, vacuum bagging film, flow mesh, infusion tube, spiral tube, sealant tape, vacuum hose, vacuum connector and many others.


Product Description
Specifications
Product Certification
Production & Delivery
FAQS

WHY CHOOSE UNION COMPOSITES

Cost-Saving Premium Quality

UNION delivers TOP 3 global quality at 20-30% lower cost vs EU/US brands.

Core Expertise

Specializing in composite materials manufacturing with 15+ years of dedicated PVC foam innovation

Quality Assurance

Strict quality control delivers batch-to-batch consistency across all products

Tailored Solutions

Full customization capabilities to meet specific application requirements
CONTACT US NOW
UNION PVC Foam Production Facility | ISO-Certified CNC Manufacturing Equipment
Closed-Cell PVC Foam Manufacturing Process | UNION Core Board Production Workflow

PRODUCTION & DELIVERY PROCESSE​​​​​​​

01 Order Confirmation
 
01
Order Confirmation
02 Production
 
02
Production
03 Quality Control
 
03
Quality Control
04 Packing
 
04
Packing
05 Delivery
 
05
Delivery
06 After-Sale Service
 
06
After-Sale Service

COME ON, DO NOT HESTITATE

A Passionate Team is ready to deliver you an outstanding PVC Foam project.

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UNION is committed to providing customers with one-stop composite solutions.

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