Email
English
StruCell® P45 Structural PVC Foam Board
You are here: Home » Products » PVC FOAM » StruCell® P45 Structural PVC Foam Board
StruCell® P45 structural PVC foam core board with DNV GL certification, ideal for shipbuilding and refrigerated trucks
StruCell® P45 structural PVC foam core board with DNV GL certification, ideal for shipbuilding and refrigerated trucks StruCell® P45 structural PVC foam core board with DNV GL certification, ideal for shipbuilding and refrigerated trucks
StruCell® P45 structural PVC foam board StruCell® P45 structural PVC foam board
StruCell® P45 structural PVC foam core used in marine hull sandwich panels StruCell® P45 structural PVC foam core used in marine hull sandwich panels
Thermal insulation PVC foam board P45 in refrigerated truck panel application Thermal insulation PVC foam board P45 in refrigerated truck panel application
StruCell® P45 structural PVC foam sheet StruCell® P45 structural PVC foam sheet
DNV GL-certified StruCell® P45 PVC foam boards DNV GL-certified StruCell® P45 PVC foam boards

loading

StruCell® P45 Structural PVC Foam Board

StruCell® P45 is a structural PVC foam sheet manufactured through controlled expansion of cross-linked polyvinyl chloride (PVC). As a DNV GL-certified closed-cell polymer foam, it delivers exceptional thermal insulation and mechanical stability for:

  • Marine: Hull cores for LNG carriers & yachts
  • Transport: Refrigerated truck panels & camper van insulation
  • Industrial: Low-temperature equipment enclosures
 

  • P-45

  • StruCell

Availability:
Quantity:
Inquire Add to Basket

StruCell CNC Custom PVC Foam Rigid PVC Foam Core PVC Foam Marine Structural Foam Core Closed cell PVC Foam PVC Foam Core Marine Grade PVC Foam PVC Foam Manufacturer PVC Foam Board
Product Description
Specifications
Product Certification
Production & Delivery
FAQS

 StruCell® P45 PVC Structural Foam Board Description

Key Specifications

Property Value
Density 45kg/m³ (±3%)
Panel Size 2650×1220mm (Plain) <br> 1320×1220mm (Grooved/Perforated)
Thickness Range 2-70mm (±0.2mm tolerance)
Fire Rating Self-extinguishing (UL94)


Engineered Advantages

✅ Superior Thermal Retention

  • 30% better insulation than traditional materials

  • Stable performance from -50°C to +80°C

✅ Structural Integrity

  • High strength-to-weight ratio (7:1 vs steel)

  • Excellent fatigue resistance for vibration-heavy applications

✅ Surface Treatment Options

  • Grooved boards for enhanced resin bonding

  • Perforated sheets (precise hole patterns) for weight reduction


Applications

  • Marine: LNG carrier bulkheads, yacht decks

  • Automotive: Refrigerated truck walls, RV flooring

  • Industrial: Cryogenic storage panels


Why Choose StruCell® P45?

  • Global TOP 3 manufacturer quality

  • 20-30% cost savings vs EU/US brands

  • Custom CNC cutting for grooved/perforated patterns



P45 PVC Foam Core Sheet for Refrigerated Truck Walls | -20°C Thermal Insulation

Refrigerated Trucks

Cryogenic P45 PVC Foam in LNG Carrier Tanks | -162°C Material Stability

LNG Ships

Lightweight P45 PVC Foam Board for RV Flooring | 48kg/m&sup3; High Strength-to-Weight Ratio

RV (Recreational Vehicle)


Surface Technology

P45 PVC Foam Board Surface Treatment Specifications | Perforated & Grooved Patterns Technical Data


Product Specifications


Item

Test Standard

P45

Density ( kg/m³)

AM-008/ISO845

Average

48

Minimum

43-55

Compressive Strength (Mpa)

AM-014/ISO844

Average

0.6

Minimum

0.5

Compressive Modulus (Mpa)

AM-014/ISO844

Average

50

Minimum

45

Shear Strength (Mpa)

ISO1922

Average

0.55

Minimum

0.5

Shear Mpdulus (Mpa)

ISO1922

Average

15

Minimum

12

Shear Strain (%)

ISO1922

Average

10

Minimum

8

Tensile Strength (Mpa)

AM-104/ASTMC297

Average

1.4

Minimum

1.1

Tensile Modulus (Mpa)

AM-104/ASTMC297

Average

55

Minimum

45




Product Certification

ISO 9001 Certified PVC Foam Sheet Manufacturing | UNION Quality Management System

ISO 9001

Eco-Friendly PVC Foam Production | ISO 14001 Environmental Certification

ISO 14001

DNV GL Type Approved Marine Composite | RS Certification TAK00001DV

RS Certification


DNV GL Certified Cryogenic Material | -162°C LNG Tank Compliance

TAK00001DV

EU RoHS Compliant PVC Foam

RoHS

PVC Foam Self-Extinguishing Material Certification

Flame Retardant Report

Production and delivery


AEO-Certified PVC Foam Board Packaging | Moisture-Proof Palletization

 FCL/LCL Global PVC Foam Sheet Shipping | 30+ Country Logistics Network Real-Time PVC Foam Board Shipment Tracking


FAQS



Q: What is your thickness and thickness tolerance?

A: Our regular thickness is from 2mm~70mm, and we also support customized thickness. Thickness tolerance is ±0.2mm.


Q: Which surface treatment do you have of PVC foam?

A: Plain board; Punched board;

One side or two sides grooved board;

One side or two sides grooved and punched board;

Scrim board; Scrim and punched board;

Hyperbolic board; Hyperbolic punching plate...

We could also support customized surface treatment.


Q: How about your delivery time?

A: We provide fast delivery: small orders: 5-7 days; full container: 15-20 days.


Q: How about your MOQ and samples?

A: No MOQ, we could provide A4 free samples.


Q: Do you have other relevant materials?

A: Yes, we have all materials for infusion and autoclave process. Like peel ply, vacuum bagging film, flow mesh, infusion tube, spiral tube, sealant tape, vacuum hose, vacuum connector and many others.


Product Description
Specifications
Product Certification
Production & Delivery
FAQS

WHY CHOOSE UNION COMPOSITES

Cost-Saving Premium Quality

UNION delivers TOP 3 global quality at 20-30% lower cost vs EU/US brands.

Core Expertise

Specializing in composite materials manufacturing with 15+ years of dedicated PVC foam innovation

Quality Assurance

Strict quality control delivers batch-to-batch consistency across all products

Tailored Solutions

Full customization capabilities to meet specific application requirements
CONTACT US NOW
UNION PVC Foam Production Facility | ISO-Certified CNC Manufacturing Equipment
Closed-Cell PVC Foam Manufacturing Process | UNION Core Board Production Workflow

PRODUCTION & DELIVERY PROCESSE​​​​​​​

01 Order Confirmation
 
01
Order Confirmation
02 Production
 
02
Production
03 Quality Control
 
03
Quality Control
04 Packing
 
04
Packing
05 Delivery
 
05
Delivery
06 After-Sale Service
 
06
After-Sale Service

COME ON, DO NOT HESTITATE

A Passionate Team is ready to deliver you an outstanding PVC Foam project.

RELATED PRODUCTS

High-strength StruCell® P60 structural PVC foam core board for marine applications
StruCell® P60 Structural PVC Foam Board
DNV GL-certified StruCell® P80 structural PVC foam with grooved surface for marine hulls and camper van panels
StruCell® P80 Structural PVC Foam Board
Heavy-duty StruCell® P100 structural PVC foam sheet (100kg/m³) for marine bulkheads and shipbuilding
StruCell® P100 Structural PVC Foam Board
Structural grooved PVC foam board P130 (130kg/m³) for lightweight motorhome interiors
StruCell® P130 Structural PVC Foam Board
P200 PVC structural foam core in marine bulkhead construction
StruCell® P200 Structural PVC Foam Board
Heavy-duty StruCell® P250 PVC foam board (250kg/m³) for marine and aerospace applications
StruCell® P250 Structural PVC Foam Board
UNION is committed to providing customers with one-stop composite solutions.

GET IN TOUCH

  +86-18261198591
   WhatsApp/Wechat: +86-18261198591
    East Taihu Rd., No. 120, Changzhou City, Jiangsu Province, China

QUICK LINKS

MAIN PRODUCTS

Copyright © 2024 UNION COMPOSITES CHANGZHOU CO., LTD. All Rights Reserved. Sitemap
CONTACT UNION TODAY
We use cookies to enable all functionalities for best performance during your visit and to improve our services by giving us some insight into how the website is being used. Continued use of our website without having changed your browser settings confirms your acceptance of these cookies. For details please see our privacy policy.
×