StruCell® P45 is a structural PVC foam core manufactured through controlled expansion of cross-linked polyvinyl chloride (PVC). As a DNV GL-certified closed-cell polymer foam, it delivers exceptional thermal insulation and mechanical stability for:
P-45
StruCell
| Availability: | |
|---|---|
| Quantity: | |
| Property | Value |
|---|---|
| Density | 45kg/m³ (±3%) |
| Panel Size | 2650×1220mm (Plain) 1320×1220mm (Grooved/Perforated) |
| Thickness Range | 1-70mm (±0.2mm tolerance) |
| Fire Rating | Self-extinguishing (UL94) |
30% better insulation than traditional materials
Stable performance from -200°C to +80°C
High strength-to-weight ratio (7:1 vs steel)
Excellent fatigue resistance for vibration-heavy applications
Grooved boards for enhanced resin bonding
Perforated sheets (precise hole patterns) for weight reduction
Marine: LNG carrier bulkheads, yacht decks
Automotive: Refrigerated truck walls, RV flooring
Industrial: Cryogenic storage panels
Global TOP 3 manufacturer quality
20-30% cost savings vs EU/US brands
Custom CNC cutting for grooved/perforated patterns
Refrigerated Trucks
LNG Ships
RV (Recreational Vehicle)

Item |
Test Standard |
P45 |
|
Density ( kg/m³) |
AM-008/ISO845 |
Average |
48 |
Minimum |
43-55 |
||
Compressive Strength (Mpa) |
AM-014/ISO844 |
Average |
0.6 |
Minimum |
0.5 |
||
Compressive Modulus (Mpa) |
AM-014/ISO844 |
Average |
50 |
Minimum |
45 |
||
Shear Strength (Mpa) |
ISO1922 |
Average |
0.55 |
Minimum |
0.5 |
||
Shear Mpdulus (Mpa) |
ISO1922 |
Average |
15 |
Minimum |
12 |
||
Shear Strain (%) |
ISO1922 |
Average |
10 |
Minimum |
8 |
||
Tensile Strength (Mpa) |
AM-104/ASTMC297 |
Average |
1.4 |
Minimum |
1.1 |
||
Tensile Modulus (Mpa) |
AM-104/ASTMC297 |
Average |
55 |
Minimum |
45 |
||
ISO 9001
ISO 14001
RS Certification
TAK00001DV
RoHS
Flame Retardant Report
|
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Our PVC foam core regular thickness is from 1mm~70mm, and we also support customized thickness. Thickness tolerance is ±0.2mm.
Plain board; Punched board;
One side or two sides grooved board;
One side or two sides grooved and punched board;
Scrim board; Scrim and punched board;
Hyperbolic board; Hyperbolic punching plate...
We could also support customized surface treatment.
We provide fast delivery: small orders: 5-7 days; full container: 15-20 days.
No MOQ, we could provide A4 free samples.
Yes, we have all materials for infusion and autoclave process. Like peel ply, vacuum bagging film, flow mesh, infusion tube, spiral tube, sealant tape, vacuum hose, vacuum connector and many others.
The thermal conductivity of PVC foam core P45 is lower than 0.028 W/mK. Panels made of PVC foam core P45 fully meet cold chain U-value requirements and are well suited for refrigerated trucks.
PVC foam core P45 has better insulation, is 30% lighter, higher in strength and more durable. It also has self-extinguishing property to improve overall safety.
Yes. We can offer official test reports for all standard sizes of PVC foam core P45 to support your structural design and thermal calculation.
Absolutely. PVC foam core P45 will not keep burning or spread flames after leaving fire sources, which effectively reduces fire risks and complies with commercial vehicle safety standards.
No. PVC foam core P45 has stable physical and chemical properties. Its thermal and mechanical performance will not decline in low-temperature and damp environments.
Yes. PVC foam core P45 has higher compressive strength than XPS. It resists frequent pressure and impacts, making it an ideal material for refrigerated truck floors.
PVC foam core P45 ranges from 1mm to 85mm. Custom thickness is also available.
Yes. PVC foam core P45 can be combined with rigid PU boards to form multi-layer structures, satisfying diverse insulation and design demands.
You can adopt solid PVC foam core P45 panels, or composite structures with PVC foam core P45 and other materials. Both solutions meet relevant technical standards.
PVC foam core P45 achieves better thermal performance with a more competitive price. It is a perfect cost-saving alternative to expensive imported cold chain panels.
The cost increase is well controlled. Considering the advantages of PVC foam core P45 in weight reduction and durability, the total operating cost is more competitive in the long run.
PVC foam core P45 is widely adopted in transportation equipment, containers, construction insulation, marine projects, RVs and various composite sandwich panels for multiple industrial fields.
Yes. Our production capacity can supply PVC foam core P45 for over 10,000 vehicles annually, guaranteeing timely delivery for large-scale cold chain projects.
Sure. We can promptly provide quotations and full set of test reports covering thermal conductivity, flame retardancy and mechanical properties of PVC foam core P45.
Welcome to visit our factory. Our professional team can discuss sample tests, structural design and project cooperation of PVC foam core P45 in detail.
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