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StruCell® P200 Structural PVC Foam Board
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P200 PVC structural foam core in marine bulkhead construction
P200 PVC structural foam core in marine bulkhead construction P200 PVC structural foam core in marine bulkhead construction
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StruCell® P200 Structural PVC Foam Board

Rigid Structural Core for Marine & Automotive Manufacturing
Premium Polymerized Vinyl Chloride Foam
StruCell® P200 is a rigid structural PVC foam sheet engineered for demanding infusion and autoclave processes in:
  • Marine Construction: High-load hull sections and structural decks
  • Automotive: Lightweight yet rigid components for performance vehicles
  • Aerospace: Composite tooling and structural parts

  • P-200

  • StruCell

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StruCell PVC Foam Board PVC Foam CNC Custom PVC Foam Rigid PVC Foam Core PVC Foam Core Marine Grade PVC Foam PVC Foam Manufacturer Closed cell PVC Foam Marine Structural Foam Core
Product Description
Specifications
Product Certification
Production & Delivery
FAQS

StruCell® P200 PVC Rigid Structural Foam Board Description

Key Features & Benefits

✅ Advanced Material Composition

  • Polymerized vinyl chloride formula - Superior molecular stability

  • 200kg/m³ density - Industry-leading strength-to-weight ratio

✅ Process-Optimized Performance

  • Autoclave-ready - Stable at 150°C/300°F under pressure

  • Low resin absorption - Maximizes efficiency in infusion processes

✅ Marine-Grade Structural Integrity

  • 40% higher compressive strength than standard marine foams

  • DNV GL certified for critical hull applications

✅ Precision Surface Options

  • Deep structural grooves - For maximum resin adhesion

  • Aerospace-grade perforations - Weight-optimized patterns



Technical Specifications

Property StruCell® P200 Test Standard
Density 200kg/m³ (±2%) ISO 845
Max Process Temp 150°C/300°F ASTM D648
Compressive Strength 12.5 MPa ASTM D1621
Fire Resistance UL94 V-0 -



Why Choose StruCell® P200?

✔ Trusted by Naval Architects - Specified in 50+ superyacht projects

✔ Batch Consistency - ±2% density tolerance for precision engineering

✔ Technical Support - Process optimization consulting available

✔ Cost Saving - Save 20%-30% compared to European and American brands



P200 PVC Foam in Autoclave Processing | Marine Composite Manufacturing

Autoclave

DNV GL-Certified P200 Foam for Ship Bulkheads | Marine Composite Solutions

Shipbuilding

Cryogenic P200 PVC Foam for LNG Carrier Insulation | -50°C Performance

LNG Ships



Surface Technology

Custom Surface Treatments for PVC Foam: Perforated & Grooved Patterns

Product Specifications

Item

Test Standard

P200

Density ( kg/m³)

AM-008/ISO845

Average

200

Minimum

180-250

Compressive Strength (Mpa)

AM-014/ISO844

Average

4.8

Minimum

4.5

Compressive Modulus (Mpa)

AM-014/ISO844

Average

240

Minimum

200

Shear Strength (Mpa)

ISO1922

Average

4.2

Minimum

3.2

Shear Mpdulus (Mpa)

ISO1922

Average

85

Minimum

75

Shear Strain (%)

ISO1922

Average

45

Minimum

35

Tensile Strength (Mpa)

AM-104/ASTMC297

Average

7.1

Minimum

6.3

Tensile Modulus (Mpa)

AM-104/ASTMC297

Average

250

Minimum

210




Product Certification

ISO 9001 Certified PVC Foam Production | UNION Composites

ISO 9001

ISO 14001 Environmental Certification | UNION PVC Foam Production

ISO 14001

RS Certification for Marine PVC Foam | UNION Composites

RS Certification


DNV GL Certified Marine PVC Foam (TAK00001DV) | UNION Composites

TAK00001DV

RoHS Compliant PVC Foam | Environmentally Safe Materials

RoHS

UL94 V-0 Fire Retardant PVC Foam Certification | UNION

Flame Retardant Report


Production and Delivery

High-Density PVC Foam Core Manufacturing | UNION Autoclave Process

 Precision Quality Control of PVC Foam Boards | ±0.2mm Thickness Tolerance Global Logistics for PVC Foam Sheets | FCL/LCL Marine Grade Packaging


FAQs



Q: What is your thickness and thickness tolerance?

A: Our regular thickness is from 2mm~70mm, and we also support customized thickness. Thickness tolerance is ±0.2mm.


Q: Which surface treatment do you have of PVC foam?

A: Plain board; Punched board;

One side or two sides grooved board;

One side or two sides grooved and punched board;

Scrim board; Scrim and punched board;

Hyperbolic board; Hyperbolic punching plate...

We could also support customized surface treatment.


Q: How about your delivery time?

A: We provide fast delivery: small orders: 5-7 days; full container: 15-20 days.


Q: How about your MOQ and samples?

A: No MOQ, we could provide A4 free samples.


Q: Do you have other relevant materials?

A: Yes, we have all materials for infusion and autoclave process. Like peel ply, vacuum bagging film, flow mesh, infusion tube, spiral tube, sealant tape, vacuum hose, vacuum connector and many others.


Product Description
Specifications
Product Certification
Production & Delivery
FAQS

WHY CHOOSE UNION COMPOSITES

Cost-Saving Premium Quality

UNION delivers TOP 3 global quality at 20-30% lower cost vs EU/US brands.

Core Expertise

Specializing in composite materials manufacturing with 15+ years of dedicated PVC foam innovation

Quality Assurance

Strict quality control delivers batch-to-batch consistency across all products

Tailored Solutions

Full customization capabilities to meet specific application requirements
CONTACT US NOW
UNION PVC Foam Production Facility | ISO-Certified CNC Manufacturing Equipment
Closed-Cell PVC Foam Manufacturing Process | UNION Core Board Production Workflow

PRODUCTION & DELIVERY PROCESSE​​​​​​​

01 Order Confirmation
 
01
Order Confirmation
02 Production
 
02
Production
03 Quality Control
 
03
Quality Control
04 Packing
 
04
Packing
05 Delivery
 
05
Delivery
06 After-Sale Service
 
06
After-Sale Service

COME ON, DO NOT HESTITATE

A Passionate Team is ready to deliver you an outstanding PVC Foam project.

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UNION is committed to providing customers with one-stop composite solutions.

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   WhatsApp/Wechat: +86-18261198591
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