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Structural PVC Foam Board Manufacturer

Rigid Marine & Automotive Solutions

DNV·GL Certified - Global Supplier of StruCell®PVC Foam Sheet for Shipbuilding & Transport

UNION COMPOSITES: International Manufacturer of Structural PVC Foam

UNION COMPOSITES is a global manufacturer of structural PVC foam core board with high rigidity.
As the international supplier of StruCell® pvc foam sheet, we provide DNV·GL-certified solutions for:
  • Marine: Hulls, decks, bulkheads
    • Automotive: RV walls, refrigerated truck insulation, camper van panels, motorhome floors.

Global TOP 3 Manufacturer of Structural PVC Foam | UNION-StruCell®

UNION INDUSTRY EXPERTISE

PVC FOAM APPLICATIONS

PVC Structural Foam Board P45

UNION P45 PVC foam board delivers superior thermal insulation and moisture resistance, engineered for refrigerated trucks, LNG carriers, and low-temperature industrial equipment.

PVC Structural Foam Board P60

UNION P60 high-strength PVC foam sheet excels in wind turbine blade cores, marine composites, and nacelle shells, offering optimal fatigue resistance and lightweight durability.

Structural PVC Foam Board P80

UNION P80 marine-grade PVC foam board provides UV stability and saltwater corrosion resistance, ideal for boat hulls, offshore platforms, and high-performance sports equipment.

PVC Structural Foam Sheet P100

UNION P100 rigid PVC foam board is a closed-cell, lightweight solution for marine structural components, ship bulkheads, and heavy-duty industrial applications.

Structural PVC Foam Sheet P130

UNION P130 smooth-finish PVC foam sheet features a gloss hardened surface, designed for aerospace interiors, automotive panels, and premium architectural cladding.

Rigid PVC Foam Sheet P200

UNION P200 high-density PVC foam board is autoclave-process compatible, serving advanced composites in aviation, automotive racing, and industrial tooling.

Rigid PVC Foam Board P250

UNION P250 ultra-dense PVC foam board offers superior mechanical strength for critical applications in defense, aerospace, and high-pressure industrial systems.

       CUSTOMIZED TO YOUR REQUIREMENTS

OUR ADVANTAGES

Why Choose StruCell® PVC FOAM by UNION

UNION COMPOSITES is a premier PVC Foam Core Board manufacturer and supplier, specializing in pvc foam solutions for marine composites and automotive industries. 

Cost-Saving Premium Quality

UNION-StruCell® PVC Foam delivers TOP 3 global quality at 20-30% lower cost vs EU/US brands.

Structural Performance

Our structural PVC foam cores meet ISO 9001 standards for load-bearing applications.

Precision Rigidity

Engineered with rigid stability for automotive and marine vibration resistance.

StruCell® Technology

Exclusive formulations for StruCell® certified pvc foam boards.
   CNC cutting, Customized surface treatment, processing according to drawings.
   Accept small batch/trial order, no MOQ
   We can point out customers' potential problems and provide better solutions and products based on the customer's process flow.
WHAT WE DO

UNION: ONE-STOP PVC Foam Core Board Manufacturer & Global Supplier

Our ISO-certified factory delivers precision engineered PVC Foam Core Boards and Sheets with industry leading specifications:
✅ ±0.2mm Thickness Tolerance - Essential for marine sandwich panels
✅ 80±3kg/m³ Density Control - Guarantees consistent mechanical performance
✅ 500mm+ High-Density Boards - For heavy-load industrial tooling

Leverage 15+ years of PVC Foam Core manufacturing expertise to:
• Reduce material costs by 20-30% through optimized sheet utilization
• Accelerate prototyping-to-production cycles with custom CNC cutting
• Comply with DNV GL maritime standards, IAF-accredited certifications, and TÜV SÜD industrial safety protocols.

Can't Find Your Ideal Material? 

Need Application-Specific Solutions?

As a PVC Foam Core Board Sheet manufacturer and supplier, our factory's engineering team delivers custom-grade formulations and CNC machining services to meet unique project demands.

Contact Our Composite Specialists 24/7 For:
✅ Material Selection Guidance
✅ Prototype Development Support
✅ Batch Production Optimization

Get Tailored PVC Foam Solutions Within 12 Hours

UNION Certifications: PVC Foam Core Board Manufacturer & Supplier Compliance

UNION SERVICES

UNION: Your Trusted PVC Foam Core Board Manufacturer & StruCell® Supplier

Cost-Saving

 Free Material Samples + Technical Consultation (Save 20-30% prototyping costs)
 End-to-end quality tracking from ERP system to delivery notes
24/7 pre-sales & after-sales support with multi-language engineers

Precision Manufacturing

 ±0.2mm thickness tolerance control via CNC cutting technology
 3-stage quality inspection: raw material > in-process > finished goods
Real-time production updates through SAP-integrated client portal
 

Global Logistics Solutions

 Customized palletization (Standard/EPAL/CPA options)
 Full-container load (FCL) & less-than-container load (LCL) services
AEO accredited customs clearance in 30+ countries

UNION COMPOSITES: Trusted by Global Partners

As a leading PVC Foam Core Board Manufacturer, we've empowered 500+ enterprises across 30 countries with high-performance composite solutions. We have also received high recognition from our customers.​​​​​​​​​​​​​​

UNION PVC FOAM FAQs

  • What is your thickness and thickness tolerance?
    More+
    Our regular thickness is from 2mm~70mm, and we also support customized thickness. Thickness tolerance is ±0.2mm.
  • Which surface treatment do you have of PVC foam?
    More+
    • Plain board; Punched board;
    • One side or two sides grooved board;
    • One side or two sides grooved and punched board;
    • Scrim board; Scrim and punched board;
    • Hyperbolic board; Hyperbolic punching plate...
    • We could also support customized surface treatment.
  • How about your delivery time?
    More+
    We provide fast delivery: small orders: 5-7 days; full container: 15-20 days.
  • How about your MOQ and samples?
    More+
    No MOQ, we could provide A4 free samples.
  • Do you have other relevant materials?
    More+
    Yes, we have all materials for infusion and autoclave process. Like peel ply, vacuum bagging film, flow mesh, infusion tube, spiral tube, sealant tape, vacuum hose, vacuum connector and many others.
  • What is PVC Foam?
    More+
    PVC foam is a lightweight closed-cell polymer material made by foaming polyvinyl chloride (PVC) resin. Its honeycomb-like microstructure (closed-cell rate >95%) combines low weight with high strength. As a leading PVC foam board manufacturer, we produce materials with densities from 45-250kg/m³, widely used in marine sandwich panels and wind turbine blade cores.

    More Details, please refer to our article: 《What is PVC Foam and Why PVC Foam?

    Key Features:

    Closed-cell structure prevents water absorption
    Excellent thermal insulation (0.035-0.055 W/m·K)
    Chemical resistance to acids/alkalis
  • What is PVC Foam Board?
    More+
    PVC foam board is a rigid composite core material manufactured through controlled cellular expansion. Similar to "steel reinforcement in concrete," it serves as the structural core when bonded with fiberglass/carbon fiber skins. UNION's DNV GL-certified PVC foam boards withstand extreme environments from -50°C to +80°C.

    Technical Specifications:

    Thickness tolerance: ±0.2mm
    Density variation: <3%
    Water absorption: <1.5% (ASTM D2842)
  • Is PVC Foam the Same as PE Foam?
    More+
    Material Comparison:
    ■ Temperature Range: PVC (-50~+80°C) vs PE (-20~+60°C)
    ■ Fire Rating: PVC meets UL94 V-0 vs PE flammable
    ■ Eco-Friendliness: PVC recyclable vs PE microplastics
    ■ Cost: PVC 30-50% higher cost but 3-5x longer lifespan
    Application Guidance:
    Choose PVC foam for marine fireproof bulkheads, while PE foam suits packaging cushioning.
  • Foam Board vs PVC Foam Board?
    More+
    Key Differences:
    Strength: Standard EPS foam <1MPa vs PVC foam up to 25MPa+
    Weather Resistance: PVC UV-stable vs regular foam crumbles outdoors
    Machining: PVC allows CNC precision vs basic cutting for regular foam
OUR BLOGS

LATEST NEWS ARTICLES

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Why PVC Foam is the Best Core Material for Campervan Conversions?

UNION’s PVC foam boards revolutionize campervan and motorhome construction, offering superior performance versus traditional plywood and aluminum honeycomb. As a DNV GL-certified core material, our closed-cell PVC foam provides 50% weight reduction, 100% waterproof protection, and CNC-ready machinability for precision RV interiors. Ideal for walls, ceilings, flooring, and cabinetry, these marine-grade panels deliver unmatched thermal insulation (0.035–0.055 W/m·K), UV resistance, and fire-retardant properties (UL94 V-0). Trusted by Australian RV builders for extreme climate durability. Request free samples for your conversion project.

27 June 2025
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Optimizing Catamaran Tunnel Design with V-Groove Scrim Board PVC Foam

IntroductionCatamaran hulls rely on their twin-hull configuration for exceptional water stability. These hulls demand lightweight yet robust materials like fiberglass or aluminum to withstand marine conditions. The tunnel connecting these hulls is critical - proper design enhances sailing speed whil

16 June 2025
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What is PVC Foam and Why PVC Foam?

PVC foam (polyvinyl chloride foam) is a high-performance, lightweight core material with a closed-cell structure, offering exceptional strength-to-weight ratio, waterproof properties, and chemical resistance. As a leading manufacturer, UNION COMPOSITES produces DNV GL-certified PVC foam boards (densities: 45-300kg/m³) for industries like marine, wind energy, aerospace, and construction.

23 May 2025
UNION is committed to providing customers with one-stop composite solutions.

GET IN TOUCH

  +86-13775063485            
   Wechat/WhatsApp: +86-13775063485
    East Taihu Rd., No. 120, Changzhou City, Jiangsu Province, China

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